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Manufacturing Execution Systems

Make Your Manufacturing Data Work Harder

We’ll capture your manufacturing data and translate it into production process analytics to ensure manufacturing process optimisation.

Error Proofing Systems

RedViking designs and builds error proofing systems that have saved our customers millions of pounds through reduced rework, lower warranty costs and less scrap. Automated torque guns will verify that parts are correctly fastened and notify the operator if they’re not. Other tool processes can be automated and measured as well.

Equipment Health Monitoring

By capturing real-time data, equipment health monitoring helps you prevent problems. Long-term machine and tool monitoring provides trending information that helps continuously improve production and production process automation.

Manufacturing Analytics

Your machines are already creating raw data; we’ll help you capture it, analyse it, and report it to the right people at the right time. We’ll work with you to create the mix of local, cloud and mobile communications for the information access you prefer.

Part Selection and Placement

We’ll make sure that the right parts are correctly placed every time. Our automated production line kitting and sequencing systems present parts exactly when they’re needed and minimise line-side inventory.  Operator walk paths are improved and waste is minimised.

In-Process Inspection and Verification

We’ll design in-station process control through the interlocking of process and data with the PLC. It could include printing and applying a bar code sticker that will become part of your traceability systems, or interlocking with station PLCs. Whether you need 1 inspection per minute or 20 inspections per second, we’ve built a similar system. Your design will precisely fit your requirements.

Automated Work Instructions

Automated work instructions quickly bring everyone up to the same level of expertise. Interlocking with our operator login and quality alert interface, operators are prompted when instructions are changed. Maintained centrally, new instructions can be instantly communicated to all affected stations.

Want to learn more? Call us at +1 734 454 0500 or email engineering@redviking.com

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